Crops

Potato defects at intake: what disqualifies a batch

Potato defects at intake: what a packhouse and a processor assess at unloading, which defects show from outside, which after cutting, and what Polish rules say.

Agro-Malz TeamOctober 2, 20267 min read
Green rows of potatoes in full growth in a field in Żuławy

Whether a batch of potatoes is accepted is decided by the assessment of a sample at unloading: the buyer takes a sample, weighs the contamination, looks the tubers over from the outside and cuts some of them open. What disqualifies a batch is not single defects but their scale in the sample, and defects that cannot be undone: greening and rot, which the buyer would have to sort out at their own cost, and internal defects, which cannot be seen from the outside at all. Below we describe what a packhouse and a processing plant look for, where these defects come from and how we prevent them.

How a batch is assessed at unloading

The assessment usually goes in this order:

  1. Taking a sample from several places in the load, so that the top layer alone is not what gets assessed.
  2. Contamination, organic and mineral: soil, stones, haulm, in other words what the buyer does not want to pay potato money for.
  3. External assessment, tuber by tuber: greening, bruising, skin abrasion, shape defects, signs of skin diseases, sprouts.
  4. Cutting part of the sample open, because the most expensive defects sit inside and are not visible on the belt.
  5. Processing parameters for potatoes going to industry: dry matter and a fry test, which we write about under dry matter and sugars in Innovator. Results from the plant's laboratory may only come in after the truck has been unloaded.

The result from the sample carries over to the whole batch, which is why in B2B deliveries it matters so much that a batch is uniform: one field, one harvest date, one chamber. How we build that record, we describe in our post on vegetable batch traceability.

Defects visible from the outside

DefectWhere it comes fromWhy it bothers the buyer
Greeninglight in the field with shallow planting, or in the warehousethe tuber turns bitter and it cannot be reversed
Bruising and skin abrasionharvest and transfers, especially with cold tubersdark patches after peeling, a shorter shelf life
Common scabsoil pH and dryness while the tubers are settingweight lost in peeling, worse appearance
Black scurf (rhizoctonia)infection from the soil and from seed potatoesblack growths on the skin, waste at washing
Deformities and secondary growthbreaks in the water supply during growththe tuber misses the size grade and the peeling line
Sproutsstorage that is too warm, the end of dormancyweight loss and softening of the tuber

Buyers treat greening particularly strictly, because it goes with bitterness and does not disappear in storage. The requirements for potatoes in domestic trade are set by the Polish Minister of Agriculture and Rural Development regulation of 29 October 2003 on detailed requirements for the commercial quality of potatoes, amended in 2026 (Dz.U. 2026 item 423). It treats a ware potato tuber as greened when the green colour covers more than 1/8 of its surface and reaches deeper than 5 mm into the flesh. Under the law as it stands in 2026, the main limits for a batch of ware potatoes are as follows:

Tubers in a batch of ware potatoesMaximum share
greened and with internal defects, combinedup to 2% by weight
affected by rotup to 1% by weight
with sprouts longer than 3 mmnot allowed
damaged mechanically or by pests deeper than 5 mmup to 3% by weight
affected by common scab on more than 1/4 of the surfaceup to 3% by weight

In small ware potatoes, greened tubers are not allowed at all. Size counts separately: the minimum diameter is 28 mm for early potatoes and 35 mm for round and round-oval ware varieties, while for long varieties 30 mm is measured across the cross-section. Since 30 April 2026 there are also categories for small early potatoes, with a diameter from 20 to 28 mm, and small ware potatoes, from 20 to 35 mm, and from 20 to 30 mm for long tubers. Potatoes intended for food processing are not covered by these rules, so whether such a batch is accepted is decided by the contract with the plant.

A sample of Twister potato tubers laid out on the ground next to a gauge for measuring diameter
A sample of Twister tubers with a gauge: size is judged by the tuber's cross-sectional diameter.

Polish commercial quality rules for potatoes do not introduce quality classes. In domestic trade, marking a batch "Class I" therefore has no basis in the rules, even if the produce is good. The reference point in international trade remains the UNECE FFV-52 standard for early and ware potatoes, and in contracts what decides anyway is the wording agreed with the buyer.

Defects that only show once a tuber is cut open

These are the most expensive, because a batch looks fine right up to the moment someone cuts it open or peels it:

  • blackspot bruising, the grey-blue discolouration under the skin after knocks, visible only after a few days,
  • internal rust spot, linked to the course of growth and the water supply,
  • hollow heart and internal cracks, typical of very large tubers grown unevenly,
  • rots, wet and dry, which develop faster in warm transport than in the warehouse.

We put bruising in the same basket as damage from the line and from transfers, because the mechanism is the same as with other vegetables. Most of it arises in the few metres between the harvester's sieve and the trailer. We describe it in our post on mechanical damage to vegetables.

How we limit defects before delivery

The cheapest quality control is the one that happens in the field, not on the buyer's ramp.

  • Rotation and choice of field. We do not plant potatoes year after year on the same field, which limits the pressure from soil-borne diseases. We describe the rules under crop rotation in onion growing.
  • Mature skin. We lift after the haulm has been killed off and after waiting for the skin to set, because an immature skin comes away at the transfer alone. We describe the timing in our post on when we lift potatoes for fries.
  • Tuber temperature at harvest. A cold tuber cracks and darkens after a knock, so we avoid lifting on cold mornings.
  • Harvester settings and the fewest possible transfers. The fewer high drops, the less blackspot.
  • Optical sorting. We sort our potatoes on the DOWNS CropVision sorter, which views the tubers through 360 degrees and rejects stones, clods and defective pieces at a capacity of up to 100 t/h. So we sort out greened and rotting tubers ourselves, instead of leaving them to the buyer.
  • Storage at a temperature matched to what the batch is for, which we write about under storing potatoes for fries.

If you are looking for a supplier where a batch has one source and a full record, take a look at our potato offer and get in touch through the contact form. We calculate the price based on current market rates.

Frequently asked questions

Above all, those that cannot be undone: greening and rots, which the buyer would have to sort out at their own cost, and blackspot after bruising and other internal defects, which cannot be seen from the outside. Skin defects such as common scab usually lower the assessment of a batch but rarely rule it out on their own.

The rules treat a ware potato tuber as greened when the green colour covers more than 1/8 of its surface and reaches deeper than 5 mm into the flesh. Such tubers, together with tubers with internal defects, may make up at most 2% of a batch by weight, and in small ware potatoes they are not allowed at all.

No. Polish commercial quality rules for potatoes do not define classes, so in domestic trade marking a batch with a class has no basis in the rules. For onions, the trade works with the UNECE FFV-25 standard, which divides produce into Class I and Class II. We describe it in our post on onion quality classes.

Report it without delay after it is found, with the batch marking, photographs and a description of the scale in the sample. The reporting procedure and the deadlines in trade between businesses we describe in our post on vegetable batch complaints.

Let's talk about delivery

Tell us what you need and by when. We reply with a straight answer, usually the same day.

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Author: Agro-Malz Team

Published: October 2, 2026

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