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Pesticide residue and heavy metal testing: how we check every batch

How we test onions and potatoes for pesticide residues and heavy metals, what the buyer receives and why we grow in a residue-free technology.

Agro-MalzJuly 13, 20265 min read
Our vegetable field in Zulawy, grown under the rules of Integrated Plant Production

Anyone buying vegetables for a packing house or a processing plant asks one thing before asking about price: will the goods pass the tests. Our answer is short. We grow in a technology free of pesticide residues, following the rules of Integrated Plant Production, and we check every batch before it leaves the farm. Below we show what exactly we test, when we do it and what it means for the buyer.

What "free of pesticide residues" means

It does not mean we leave the crop unprotected. It means we run crop protection so that the harvested vegetable carries no detectable residues of active substances. We do it in three ways at once: we match products and spraying dates to the withdrawal periods, we cut doses wherever they can be cut, and we verify the result in a laboratory instead of assuming it worked.

Precision does most of the work. The Ecorobotix ARA spot sprayer works on our farm permanently: a 6 metre boom, 156 nozzles, a 6 by 6 centimetre grid, cameras and artificial intelligence that recognise where the weed actually stands. Instead of flooding the whole field, the machine hits the spot. Chemical doses drop by around 70 percent while the main crop stays fully protected. Less product on the field means less product to detect in the onion. We show this and our other machines in our machinery park.

Precision crop protection equipment on our field in Zulawy
Spot protection: the product goes where it is needed, not across the whole area.

What we test in a batch

We use accredited laboratories and samples taken from a specific batch, not "from the farm in general". The scope goes beyond pesticides alone.

What we testWhat we look forWhy it matters to the buyer
Pesticide residuesActive substances, multi-residue screeningThe entry condition for packers and processors
Heavy metalsCadmium, lead and othersFood safety, a legal requirement
Substances hazardous to healthContaminants from the growing environmentRisk of a batch being withdrawn from the market
Quality parametersSoundness, defects, uniformityLine throughput at the buyer, less waste

The test result travels with the batch. The buyer does not have to take our word for it or repeat the whole package on site, although of course they may, and large buyers do so as a matter of routine.

When we test, not just whether we test

Timing matters as much as scope. A test done too early describes the field, not the goods that reach the customer. That is why we work at three points.

The first is the field, still before harvest. We check whether the protection plan actually worked and whether anything needs correcting before the harvester rolls in. The second is intake into storage. Our onions sometimes sit in the 13,000 tonne store for many months, so we want to know what we are putting in there. The third is the release of a batch, the moment just before loading, when the goods come off the packing line.

The rule is simple: a batch without a result does not leave the yard. It makes no difference whether it is August at the peak of harvest or March and a single pallet.

Why Integrated Plant Production is not paperwork

We run the farm under the rules of Integrated Plant Production and we hold GlobalG.A.P., GRASP, FSA Gold (Farm Sustainability Assessment) and GMP+ certification. These are not stickers for a website. Each of them forces documentation: who worked on a given field, with what, when and at what dose. Only such a record makes a laboratory result meaningful, and if the market asks a question, we know which field a given pallet came from.

We write more about the rules themselves in our post on Integrated Plant Production, and about what the certificate gives the buyer in our post on GlobalG.A.P. from the buyer's point of view.

What the buyer gets out of it

Three things. First, predictability: they know what they will receive before it reaches their ramp. Second, lower risk: a batch with a result is a batch that does not have to be recalled. Third, time: they do not have to hold the goods in quarantine while waiting for their own tests from scratch.

That is why our vegetables go to large packing houses and processing plants, including partners such as Onix, Farm Frites and FreshPol, who supply the biggest retail chains and processors in Poland and Europe. How the commercial side of that works, we describe in our post on selling onions wholesale.

We grow 200-250 hectares of onions at yields of around 60 tonnes per hectare, alongside potatoes, red beetroot, green peas and cereals, across more than 800 hectares of Zulawy land. At that scale, testing is not an extra. It is the condition for talking to a serious buyer at all. Take a look at our onion offer; we calculate the price from current market prices, the size fraction and the packaging. Write to us through the contact page and we will send back the range of tests we hold.

Frequently asked questions

Do you test every batch of onions?

Yes. We check every batch before dispatch, and tests for pesticide residues, heavy metals and substances hazardous to health are carried out by accredited laboratories.

What does growing free of pesticide residues mean?

It means we run crop protection so that the harvested vegetable carries no detectable residues of active substances. Precise spraying, respecting withdrawal periods and laboratory control all make that possible.

Will I receive the test results with the batch?

Yes, we hand the results over with the goods. Large buyers usually repeat part of the testing on their own site, and that is normal practice.

How do you reduce the use of plant protection products?

Spot by spot. The Ecorobotix ARA sprayer with cameras and artificial intelligence releases product only where a weed stands, which cuts doses by around 70 percent while the main crop stays fully protected.

Are heavy metals a real problem in Zulawy?

Our alluvial soils are fertile and tested regularly, but we assume nothing in advance. Cadmium, lead and other metals are checked in batches just as routinely as pesticide residues.


Need goods with full test documentation? Take a look at our onion offer or write through the contact page.

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